More information about the Oval Badges - 65x45mm

INDEX

> Description

> Things to keep in mind

> Templates for customisation

> How to customise badges with the Evolution and Pneumatic machines?

DESCRIPTION

• One complete badge consists of:
  
  • 1 transparent protective Mylar sheet (acetate)
  • 1 front metal plate for placing the design
  • 1 back metal plate, which varies according to the model
• Chrome steel mould of 65 x 45 mm, very durable + provision:
  
  • 100 pin badges
  • 20 magnet badges
  • 20 mirror badges
  • 20 bottle opener magnet badges

THINGS TO KEEP IN MIND

• Compatible with any assembly machine, provided the shape and size of the sheet metal match
• The magnet for the magnet badges is supplied separately. It is flexible and comes with adhesive to attach it to the back
• The mirror badges include a round cardboard stand
• Each bag of badges includes 10, 50 or 100 complete badge sets (front + back + acetate)
• Both the badges and the mould are compatible with the Evolution and Pneumatic assembly machines

TEMPLATES FOR CUSTOMISATION

To view the templates, open the PDF file using Photoshop. Remember to activate the layers:

Special shape badge templates (.pdf - 3.4 MB)

HOW TO CUSTOMISE OVAL BADGES WITH THE EVOLUTION AND PNEUMATIC MACHINES?

STEP 1: Print the design

• Always use a template with a cutting and bleed guide
• Ensure the design has a margin for folding
• Print on 100–110 g/m² paper for optimal finish

STEP 2: Cut the design

• Cut along the outermost edge of the template
• You can use scissors, a die cutter, or a plotter depending on the volume and precision needed

STEP 3: Assemble the badge

• Install the oval mould 65 x 45 mm
• Part A of the mould:
  
  • Place the front plate (sharp edge down)
  • Position the cut design on top
  • Add the Mylar sheet
  • Rotate the base to align Part A with the top part
  • Press the lever and lift it back up
• Part B of the mould:
  • Place the back plate with the sharp edge up, aligning it with the peg. For mirror badges: first the frame (metal edge up), then the mirror (down) and finally the cardboard support
  • Rotate the base to align it with the top part
  • Press the lever again
  • Your badge is now ready
  • For the magnet model, attach the magnet to the back of the badge