More information about the Button Badges - Ø44mm

INDEX

> Description

> Things to keep in mind

> Compatibility with badge machines

> Templates for customisation

> How to customise Ø44 mm round badges with the Evolution and Pneumatic machines?

DESCRIPTION

• Chrome-plated steel mould, highly durable
• One complete badge consists of:
  
  • 1 transparent protective sheet (acetate)
  • 1 front metal plate for placing the design
  • 1 back metal plate, which varies according to the model
    

THINGS TO KEEP IN MIND

• The magnet for magnetic badges is supplied separately. It is flexible and has adhesive to attach it to the back
• The hanger back is a white plastic hook with a suction cup to attach the badge to any smooth surface
• Each bag of badges includes 20, 50, or 200 complete badge sets (front + back + acetate)

COMPATIBILITY WITH BADGE MACHINES

*We recommend conducting preliminary assembly tests with this machine

TEMPLATES FOR CUSTOMISATION

To view the templates, open the PDF file using Photoshop. Remember to activate the layers:

Round badge templates (.pdf - 5,4MB)

HOW TO CUSTOMISE Ø44 MM ROUND BADGES WITH THE EVOLUTION AND PNEUMATIC MACHINES?

STEP 1: Print the design

• Always use a template with a cutting and bleed guide
• Ensure the design has a margin for folding
• Print on 100–110 g/m² paper for optimal finish

STEP 2: Cut out the design

• Cut along the outermost edge of the template
• You can use scissors, a punch, or a plotter depending on the volume and precision you need

STEP 3: Assemble the badge

• Install the circular mould of Ø44 mm
• Part A of the mould:
  
  • Place the front plate (sharp edge downwards)
  • Position the cut-out design on top
  • Add the protective sheet
  • Rotate the base to align Part A with the top part
  • Press the lever and lift it back up
• Part B of the mould:
  
  • Place 1 or 2 washers in Part B (included with the mould). The quantity depends on the type of back, so prior testing is recommended
  • Place the back plate with the sharp edge upwards and align it with the pin. For hanger badges, insert the hook through the side hole of Part B and ensure the back is completely inside the mould with the edge upwards
  • Rotate the base to align it with the top part
  • Press the lever again
  • Your badge is now ready
  • For the magnet model, attach the magnet to the back of the badge